Surfactant
Alkylphenol Ethoxylate Applications
Chemistry, HLB behavior, foaming properties and application guidance for RIMPRO NP and RIMPRO OP alkylphenol ethoxylates.
Chemical Structure
R - (CH2CH2O)n OH — an Alkyl Phenol
Where 'R' represents the alkyl group of the parent phenol and 'n' is the number of molecules of ethylene oxide.
HLB by Dispersibility
| Description | HLB Range |
|---|---|
| No dispersibility in water | 1-4 |
| Poor dispersion | 3-6 |
| Milky dispersion after vigorous agitation | 6-8 |
| Stable milky dispersion | 8-10 |
| Translucent to clear dispersion | 10-13 |
| Clear solution | 13+ |
HLB Ranges & Application
| HLB Range | Application |
|---|---|
| 3-6 | W/O emulsifiers |
| 7-9 | Wetting agents |
| 9-13 | O/W emulsifiers |
| 13-15 | Detergent |
| 15-18 | Solubilizers |
Foaming Properties
Hydrophobic group foam formation and stability by mole of ethylene oxide (nEO).
RIMPRO NP
| nEO | Volume (ml) | Foam Formation (Min.) | Foam Stability Estimate |
|---|---|---|---|
| 4 | 10 | 1 | 0.4 |
| 6 | 150 | 5 | 0.6 |
| 10 | 150 | 5.5 | 1.0 |
| 30 | 170 | 7 | 2.9 |
| 50 | 165 | 6.5 | 4.8 |
RIMPRO OP
| nEO | Volume (ml) | Foam Formation (Min.) | Foam Stability Estimate |
|---|---|---|---|
| 5 | 40 | 2 | 0.5 |
| 10 | 160 | 6 | 1.1 |
| 20 | 170 | 15 | 2.1 |
| 30 | 150 | 12 | 3.2 |
RIMPRO NP — Foam Height
n = number of oxyethylene units (nEO = mole).
| nEO | Foam Height Initial (mm) | Foam Height at 5 min (mm) |
|---|---|---|
| 6 | 15 | 10 |
| 9.5 | 80 | 60 |
| 10 | 110 | 80 |
| 15 | 130 | 110 |
| 20 | 120 | 110 |
| 30 | 120 | 105 |
| 40 | 115 | 105 |
| 50 | 100 | 85 |
Stability
Good stability in acidic and alkaline systems.
Toxicity
Causes skin and eye irritation; considered to possess low acute oral toxicity.
Storage & Handling
Do not mix with concentrated oxidizing or reducing agents. Potentially explosive; spillages are slippery.
Category
RIMPRO NP
Emulsifier, co-emulsifier, surfactant, dispersant, detergent, wetting agent, foaming agent, penetrant, emollient, solubilizer, stabilizer, viscosity control agent, intermediate raw material, demulsifier, corrosion inhibitor, degreasing agent.
RIMPRO OP
Dispersant, detergent, wetting agent, emulsifier, co-emulsifier, penetrant, surfactant, solubilizer, coupling agent, stabilizer, lubricant, dyeing assistant.
A. Textile Processing
The commercial use of polyoxyethylene derivatives was first in the field of textile auxiliaries.
The wetting and detergent properties are important in many processing stages of cotton, such as prescouring, desizing, bleaching, kier boiling, and the application of resin finishes. The products are widely used for the alkaline or neutral scouring of wool as well as in acid carbonizing. They are useful in the processing of synthetics, especially in the formulation of finishes because of their antistatic, emulsifying and lubricating properties.
B. Detergents
The major consumption of these nonionics is in domestic and commercial detergents. The domestic products are essentially all formulated products; in commercial application, a considerable volume of nonionic is purchased for direct use but may also be compounded by the user.
Liquid dishwashers, originally RIMPRO NP-9 with about 15% water, are today usually formulated products whose main detergent is an anionic such as alkyl benzene sulfonate, polyoxyethylene alkyl phenol sulfate, or both. A foam booster and stabilizer, usually lauric diethanolamine or dimethyldodecylamine oxide, is usually included; many formulations will also include about 5% of a water-soluble nonionic.
Heavy-duty products often contain about 15% nonionic; the solid carrier is a mixture of polyphosphates and silicates with a small amount of carboxymethyl cellulose as a soil-suspending agent.
Solvent-type cleaners containing 25% or more of refined kerosene are usually formulated with about 10% of the 9 mole adduct or with a combination of the 6 and 9 mole adducts. These products are popular for floors, woodwork, and general cleaning.
Other household products in which these nonionics are used include window cleaners, waterless hand cleaners, metal dip cleaners, bubble bath and hard-water bar soaps.
C. Metal Processing
The water-soluble alkyl phenol derivatives are used to advantage in acid pickling operations, where rust and scale are removed in the finishing of steel. They are included in rolling-oil formulations, in cutting and broaching oils of the soluble type, and in water-base hydraulic fluids used in operating heavy equipment such as presses.
D. Agricultural
A large amount of the nonionic is consumed in the manufacture of emulsifiable concentrates of insecticides and herbicides. Both oil-soluble and water-soluble types are used, most often in conjunction with a sulfonate, sulfate or, more recently, phosphate esters derived from a polyoxyethylene nonionic.
E. Latex & Waxes
The higher adducts containing 20 to 100 moles of ethylene oxide are used in the emulsion polymerization of vinyl acetate and acrylates. The water-soluble members of short-chain length act as dispersants and stabilizers in synthetic rubber as well as other polymeric latices. Emulsion-type floor polishes are prepared from both natural and synthetic waxes with the higher adducts.
Other industries consuming substantial amounts of these adducts include petroleum, for drilling and crude-oil-emulsion breaking; paper, for pitch control in pulp, felt cleaning and rewetting of paper towels; cosmetics, as an emulsifier; leather, for fat-liquoring; as a dust control agent in the coal, mineral and ceramic industries; and as wetting and foaming adjuncts in fire fighting.
The chemical industry itself is a large consumer of these materials as an intermediate in the production of sulfates, phosphates, and disinfectant iodophors.
Functional Application by Ethoxylation Degree
RIMPRO ALKYLPHENOL — 1.5 MOLES E.O.
- Defoaming agent in surfactant blends
- Oil-soluble detergent in petroleum oils
- Dispersing agent in petroleum oils
- Co-emulsifier in surfactant blends
RIMPRO ALKYLPHENOL — 4 AND 6 MOLES E.O.
- Oil-soluble detergent and dispersing agent
- Intermediate in the synthesis of anionic esters
- Oil-soluble emulsifying agent
- De-inking of paper
RIMPRO ALKYLPHENOL — 9, 10 AND 11 MOLES E.O.
- Surfactant for textile processing
- Textile detergent
- Pitch control in paper pulp manufacture
- Rewetting agent for paper towels
- Surfactant for cleaning paper-machine felts
- Wetting agent and penetrant in leather manufacture
- Surfactant in light-duty and heavy-duty detergent formulations
- Wetting agent for inhibited acid cleaners
- Wetting agent for caustic cleaners
RIMPRO ALKYLPHENOL — 15 & 20 MOLES E.O.
- Surfactant for high-temperature detergency
- Surfactant for detergency and wetting in high electrolyte concentration
- Emulsifier for fats, oil, and waxes
- Stabilizer for synthetic latices
- Penetrant and wetting agent in caustic solution
RIMPRO ALKYLPHENOL — 30, 40, 50 AND 100 MOLES E.O.
- Stabilizer for synthetic latices
- Emulsifier for vinyl acetate and acrylate emulsion polymerization
- Dyeing assistant and leveling agent
- Lime-soap dispersant in solid formulations
- Surfactant in high-temperature or high-electrolyte applications
Need application-specific guidance?
Get in touch with our technical team to find the right alkylphenol ethoxylate grade for your formulation.